Role and configuration of eyewash stations
Role and scope
An eyewash station is an emergency first-aid device used when hazardous substances (e.g., chemical liquids) splash onto the body, face, or eyes, or when clothing ignites during a fire, to quickly reduce harm. It provides immediate decontamination to minimize injury and buy time before seeking medical care; it is not a substitute for professional treatment. Such equipment has been widely used since the 1980s in factories, laboratories, and hospitals across developed industrial countries (e.g., the United States, United Kingdom) and is increasingly adopted in workplaces across China.
Core performance parameters
- Activation and flow: the unit must deliver flow in ≤1 second and continue for at least 15 minutes without requiring the user to hold the valve open.
- Eye/face wash: simultaneous dual-nozzle flow of at least 11.4 L/min; water jet height above nozzles 100–300 mm; water quality should be potable or medically acceptable for eye irrigation.
- Emergency body shower: continuous flow of at least 75.7 L/min for ≥15 minutes; typical showerhead height 2,080–2,440 mm; at 1,520 mm above the floor, the spray pattern diameter should be at least 510 mm.
- Water temperature: tepid water in the range 16–38°C to avoid hypothermia or scalding and to encourage completing the full flush duration.
- Supply: connect to a continuous, potable water supply; valves should be hands-free once activated.
Types and configurations
- Combination unit: integrated shower + eyewash/face wash, floor-standing; suitable where both body and ocular exposure may occur.
- Eyewash station (stationary): eye/face wash only, floor-mounted; for localized splashes to eyes/face.
- Wall-mounted eyewash: eye/face wash only, mounted on a wall; space-saving in narrow areas.
- Bench-top/under-sink eyewash: mounted on a workbench or sink; typical for laboratories with smaller hazard radii.
- Emergency shower (shower-only): body drench only, floor-mounted; for clothing or widespread body contamination.
- Shower head (wall/ceiling-mounted): body drench only; quick overhead drenching.
- Corrosion‑resistant models: constructed from 304 stainless steel with specialized surface treatment for resistance to chlorides, fluorides, sulfuric acid, and oxalic acid >50%; suitable where aggressive chemicals are handled.
- Frost‑protection models:
- Above‑ground auto‑drain anti‑freeze: inlet above grade; internal anti‑freeze device automatically drains the line.
- Below‑grade auto‑drain anti‑freeze: inlet and anti‑freeze device below frost line; fully drains when idle.
- Electric trace‑heating: uses electric trace tape to keep water above freezing; does not heat the delivered water.
- Electric‑heating eyewash/shower: heats the delivered flush water to maintain tepid conditions.
- Portable/self‑contained units: tank‑fed or bottled; for areas without a fixed water supply or where equipment must be relocated; limited capacity and typically used for immediate first rinsing en route to a plumbed unit.
Placement, access, and maintenance
- Placement: within 10 seconds’ travel (typically ≤15 m) of a hazard, on the same level, with an unobstructed path; keep the area clear and well‑lit; avoid doors into the path unless they swing away and stay open.
- Environment: install ≥2 m away from non‑explosion‑proof electrical switches; do not install across floors/levels; connect to potable water.
- Operation: remove dust cover, push/pull the valve to start flow; keep eyes open and roll gaze to flush all surfaces; after use, close the valve and replace the dust cover.
- First aid: this is emergency first aid, not definitive treatment; seek prompt medical evaluation after any chemical exposure.
- Testing and upkeep: perform weekly function checks (activate for sufficient time to clear lines and verify flow), annual comprehensive inspection/maintenance, and keep usage and maintenance logs; for cold climates, verify anti‑freeze or trace‑heating systems.
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